9903-901 Doortech 3000 door hinge router system

SKU
9903-901

Quickly mortise commercial doors for perfect-fitting hinges right in your shop...any type!

The Hinge System 3000 mortises for door hinges quickly and with dependable accuracy. The strong yet lightweight unit attaches easily to doors without marring: No measuring is required for back sets, hinge size, or even cutting depth. Back sets are determined by clearly labeled shims that drop into the top of the template holders. Interchangeable templates screw on and off quickly. DoorTech’/s breakthrough depth control system automatically adjusts the depth of cut when you change templates;/ no router adjustment is required.

  • Maximum door thickness is 2-1/4”.
  • Quick change from right- to left-hand doors.
  • Templates for all of the standard hinge sizes and thicknesses are available (see list below).
  • Hinge mortise depth is determined by template thickness so no adjustment in the router depth is necessary when changing templates.
  • Hinge spacing may be measured by hand or set precisely with custom setup bars. Setup bars index the hinge routing fixtures and door end stops for perfect match to standard metal door frames.
  • Maximum door length with the standard bar is 9 feet.
  • Shoulders for 3° beveled edge and square edged doors are provided.
  • Template holders easily slide on uni-strut which makes adjustments simple.
  • Instructions

Shipping: 94 lbs. Due to the length of this product, it must ship via truck, and does not qualify for free freight.

COMPONENTS
CATALOG #
DESCRIPTION
QUANTITY
  9'6" ALUMINUM BAR WITH SQUARE &/ BEVELED SHOULDERS
1
  TEMPLATE HOLDERS
4
  END STOPS
2
  HANDLES
2
  TRANSFER SQUARE
1
  BACKSET "T"/ SETS: 5/32", 3/16", 7/32", 1/4", 5/16", 3/8", 9/32", 11/32"
8


Optional or Additional Items:

Catalog #
Hinge Size
Hinge Depth
Corner Radius
DOR31500
5"
.146
1/4"
DOR31501
5"
.190"
1/4"
DOR31450
4-1/2"
.134"
1/4"
DOR31451
4-1/2"
.180"
1/4"
DOR31400
4"
.130"
5/8"
DOR31401
4"
.170"
5/8"
DOR31350
3-1/2"
.123"
1/4", 5/8"

 

Save on Hinge Template Sets

Catalog #
Template in set
Hinge Size
Depth
Corner Radius
DOR33501
4
5"
.190"
1/4"
DOR33450
4
4-1/2"
.134"
1/4"
DOR33451
4
4-1/2"
.180"
1/4"
DOR33400
4
4"
.130"
1/4", 5/8"
DOR33401
4
4"
.170"
1/4", 5/8"
DOR33350
3
3-1/2"
.123"
1/4", 5/8"

 

Need a custom template?
We make templates for most major manufacturers. Specification drawings are required to place order for templates. Call 1-800-824-6242 for details.

What makes our templates so durable?
Phenolic templates are a hard, dense material produced by applying heat and pressure to layers of linen or canvas impregnated with a synthetic resin. As the heat and pressure are applied, polymerization creates a strong, durable and mechanically stable composite that won’t shrink or warp, and offers excellent impact strength.