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DJ-2795 - DJ-2807

Interior, exterior and commercial doors, almost infinite hinge patters, 9'-0" door & jamb ready, raised molding compatible

Process a wide variety of jamb lengths, widths and thicknesses

Any hinge pattern, 200 doors per shift, easy change-overs, fully adjustable and 3-1/2” to 5” hinge sizes

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 Diagram

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Infeed Assembly

Infeed Assembly Diagram

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ITEMPART NO.DESCRIPTIONQTY
10037-009ROLLER1
20058-004ROLLER MOUNT BRACKET1
3* * * * *3/8 -16 x 3/4 SHCS2
4* * * * *3/8 -16 x 1-1/4 SHCS4
5* * * * *3/8 FW2
6* * * * *3/8 LW2
7* * * * *3/8 -16 HN2
80058-101ECCENTRIC LEVER1
90057-008BRAKE PLATE1
10* * * * *1/2 LW1
11* * * * *5/16 X 3/4 SHSB1
1212-038TORQUE TAMER1
139072-075KEY1
140085-002HANDLE1
150057-100INFEED SUPPORT WELDMENT1
16* * * * *3/4 x 2-1/2 SHSB2
170058-102ECCENTRIC LEVER1
18* * * * *1/2 -13 x 1-1/4 HHCS1
19* * * * *1/2 FW3
20* * * * *1/2-13 HN2
216803-110AXLE WELDMENT1
229013-300ROUND SPACER1
236803-108INFEED LEVER WELDMENT1
24* * * * *3/4" SOLID SHAFT COLLAR1
25* * * * *1/2-13 x 5 HHCS1
266803-014CONNECTING ROD1
27* * * * *1/2 -20 JN2
2812-0841/2" FEMALE ROD END2
29* * * * *1/2-13x 1-1/2 HHCS1
300046-101INFEED LINK1
31* * * * *3/8-16 X 3/4 HHCS2
32* * * * *1/2 X 5/8 SHSB2
330058-100INFEED BED1
340058-005NYLON FLANGE1
35* * * * *3/4 x 3 SHSB1
369520-100REDI-THREAD1
3712-109EW THRUST WASHER2
38* * * * *8-32 X 1 SHCS2
3912-402BUSHING1

Undercut Reference Assembly

Undercut Reference Assembly Diagram

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ITEMPART NO.DESCRIPTIONQTY
1* * * * *1/4 X 3/8 SHSB1
2* * * * *1/4 FW2
30035-001MAIN INDEX MARK BRACKET1
40035-002INDEX TAB1
5* * * * *10-24 HN1
60035-100BUSHED INFEED SLEEVE1
0035-102BUSHED INFEED SLEEVE (2-1/4" DOORS)1
70035-004AXIS PIN2
8* * * * *3/ 4" SOLID SHAFT COLLAR4
922-006SPRING2
100072-101RESTRICTING PLATE1
11* * * * *3/8 X 1/2 SHSB2
12* * * * *3/8-16 X 3-1/2 HHCS1
130035-101BUSHED INFEED SLEEVE1
140072-100RESTRTICTING PLATE WELDMENT1
159011-043SPACER1
1622-014SPRING1
17* * * * *3/8-16 JN3
1812-0883/8" CLEVIS1
1912-0873/4" CLEVIS PIN1
20* * * * *5/16-18 X 3/4 SHCS4
21* * * * *1/2 X 2-1/4 SHSB1
220034-001HOLDOVER CASTING1
236803-024BASE PLATE1
240032-009AXLE PIN1
256803-036MODIFIED WHEEL1
26* * * * *1/4-20 X 1-1/4 SHCS1
27* * * * *3/8-16 X 1-3/4 SHCS2
28* * * * *1/4-20 X 1-3/4 SHCS2
29* * * * *3/4" HEX NUT2
300037-004ROLLER2
0037-009ROLLER (2-1/4" DOORS)1
310058-005ROLLER FLANGE1
32* * * * *1/4 FW2
33* * * * *1/4 LW2
34* * * * *1/4-20 X 3/4 HHCS2
35* * * * *3/16 X 1 ROLL PIN1
36* * * * *1/2" SOLID SHAFT COLLAR1

Powerfeed Assembly

Powerfeed Assembly Diagram

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ITEMPART #DESCRIPTIONQTY.
113-1178POWERFEED WHEEL2
26803-008HINGE SHAFT1
3*****1" SOLID SHAFT COLLAR2
4*****5/16-18 x 1-3/4" SHCS2
5*****5/16 FW3
66803-028SUPPORT1
76807-060SUPPORT1
8*****5/16 LW5
9*****5/16-18 HN5
10*****3/8-16 JN1
11*****3/8-16 x 1-1/2" SHCS1
12*****5/16-18 x 1-1/2" SHCS2
1315-136MOTOR2
1412-090PIN2
1512-089CLEVIS2
166803-029OUTFEED BED1
17*****1/2-13 x 3/4" HHCS3
18*****1/2 LW6
19*****1/4 DIA. DOWEL PIN2
206807-029REDI-THREAD2
21*****1/2-13 HN10
22*****1/2 FW4
2322-016SPRING2
246803-0389'-0" REAR CYLINDER MOUNT2
25*****1/4-20 x 1/2" BHCS4
2612-0841/2" FEMALE ROD END 1
27*****1/2 x 3/4" SHSB1
2810-741AIR CYLINDER1
29*****HITCH PIN1
306803-0379'-0" CYLINDER MOUNT1
31*****1/4-20 x 3/4" HHCS2
326803-116HINGE PLATE R.H.1
336807-117MAIN MOUNTING BRACKET1
34*****1/2-13X 1-1/2 HHCS3
35*****1/2-13 HN3
36*****5/16-18 x 3/4" SHCS 6
376803-100PIVOT BUSHING4
386803-115HINGE PLATE L.H.1
39*****1/4-20 x 3/4" HHCS8
40*****1/4 LW10
41*****1/4-20 HN8
426803-112GUARD SUPPORT BRACKET1
43*****5/16-18x 1" SHCS1
44*****1/4-20x 1" BHCS1
45*****1/4 FW1
466803-113CUTTERHEAD GUARD1
476057-005AXLE (SPACER)1
4822-009SPRING1
4912-017BEARING1
50*****5/16-18 x 1" BHCS1
5112-5573/16" WOODRUFF KEY 2
52*****5/16-18 x 1-1/4 SS2

Sizer Assembly

Sizer Assembly Diagram

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ITEMPART NO.DESCRIPTIONQTY
1* * * * * 1/4-20 x 1/2 BHCS3
20176-001SHROUD COVER1
36803-109VACUUM SHROUD1
4* * * * *3/4 -10 HN (LEFT HAND)1
513-4662" CUTTERHEAD COMPLETE1
 13-4652-1/2" CUTTERHEAD COMPLETE1
6* * * * *3/8 -16 HN13
7* * * * *3/8 LW13
80025-004SPACER1
9* * * * *3/8 -16 X 2 CARRIAGE BOLT4
10* * * * *3/8 -16 x 1 BHCS5
11* * * * *1/2 -20 HN2
12* * * * *1/2 -20 X 2 -1/2 HHCS2
13* * * * *3/8 FW8
1412-544V-BELT1
15* * * * *3/8 -16 x 5/8 SS2
1612-307TAPER LOCK BUSHING1
1712-306PULLEY1
18* * * * *3/8 -16 X 1 HHCS4
1915-147MOTOR1
20* * * * *5/6 -18 HN4
21* * * * *5/16 LW4
2215-135MOTOR BASE1
23* * * * *1/4 -20 x 1/2 SS2
2412-309TAPER LOCK BUSHING1
2512-308PULLEY1
260001-726CUTTERHEAD MANDREL1
27* * * * *3/8 -16 x 1-1/2 HHCS1
286803-111FRAME STIFFENER1
2913-429CUTTERHEAD BLADE 3/4
306803-030CUTTERHEAD GIBB3/4
316803-0275/16-24 x .469" SS6/8
326803-0312" CUTTERHEAD BODY1
 6803-0322-1/2" CUTTERHEAD BODY1
3311-2544" HOSE CLAMP2
3413-6144" VACUUM HOSE x 8'1

Sander Assembly

Sander Assembly Diagram

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ITEMPART NO.DESCRIPTIONQTY
1* * * * *5/8-11 HN (LEFT HAND)1
2* * * * *5/8 FW4
313-223REDUCER BUSHING4
413-220SANDING WHEEL2
50040-008SPACER2
66803-002LONG SHAFT1
70040-001SLIDE SHAFT2
8* * * * *3/8-16 X 3/4 BHCS2
913-381KNOB1
1012-114BUSHING1
11* * * * *3/4 SOLID SHAFT COLLAR1
12* * * * *5/8 CLAMP COLLAR1
130066-007ADJUSTING ROB1
14* * * * *5/8-11 JN1
15* * * * *3/8-16 X 1-3/4 HHCS1
16* * * * *3/8-16 HN1
17* * * * *3/8 LW1
186903-012IDLER PULLEY MOUNT1
1912-429PULLEY1
20* * * * *5/8 LW1
21* * * * *5/8-11 X 1-3/4 HHCS1
2212-001DOUBLE V-BELT1
23* * * * *3/8-16 X 3-1/4 HHCS2
24* * * * *3/8 FW8
25* * * * *3/4 CLAMP COLLAR2
26* * * * *3/8-16 X 1-1/4 HHCS4
27* * * * *3/8 LW6
28* * * * *3/8-16 HN2
2912-004PULLEY2
309072-1003/16 X 1 KEY2
3112-047PULLEY1
329072-1873/16 X 1-7/8 KEY1
3315-146MOTOR1
34* * * * *5/16-18 X 1-1/4 HH (SIDE SHOWN)2
35* * * * *5/16-18 X 1 HH (OPPOSITE SIDE)2
36* * * * *5/16 FW 2
37* * * * *5/16 LW 4
38* * * * *5/16-18 HN2
39* * * * *3/8-16 X 3/4 HHCS2
406803-009BEARING PLATE1
4112-096BEARING4
426803-003SHOFT SHAFT1
43* * * * *5/8-11 HN (RIGHT HAND)1

Door Clamp Assembly - Rear

Door Clamp Assembly - Rear Diagram

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ITEMPART NO.DESCRIPTIONQTY
1* * * * *3/8-16 X 3-1/2 SHCS2
26800-003FRONT BEARING PLATE"2
3* * * * *3/8-16 X 3/4 BHCS4
46800-017CLAMP EXTENSION1
56800-013EXT. BACK-UP BLOCK1
66800-016DRILL CLAMP PLATE1
76800-010DRILL BACK-UP BLOCK1
8* * * * *#10 X 1 WOOD SCREW4
96800-101LONG CLAMP SHAFT2
10* * * * *5/8 X 1 SHSB2
11* * * * *1/2 x 2 SHSB2
12* * * * *1/4-20 X 5/8 SHCS2
136800-005SIDE PLATE2
14* * * * *3/8-16 X 1-1/4 HHCS2
15* * * * *3/8 LW2
166800-028SPACER2
1712-504ROD END2
18* * * * *7/16-20 JN2
19* * * * *3/8 X 5/8 SHSB8
206800-100PIVOT ARM2
2110-744AIR CYLINDER2
22* * * * *5/8" SOLID SHAFT COLLAR2
236800-001SHORT CLAMP SHAFT2
246800-018SIDE PLATE2
256800-014CLAMP PAD4
266800-015CLAMP SHOE2
27* * * * *3/8-16 X 1-1/4 SHCS4
286800-007LINK4
29* * * * *1/4-20 X 3/4 SHCS8
30* * * * *1-5/8 O.D. X 1-1/8 I.D. SHIMAS REQ'D
316800-029CLAMP CYLINDER MOUNT2
326800-031DRILL BACK-UP BLOCK (LONG)1

New Door Clamp Component

New Door Clamp Component Diagram

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ITEMPART #DESCRIPTIONQTY
16800-034CLAMP SHOE2
26800-035CLAMP PLATE1
36800-036BACK-UP BLOCK1
46800-038BACK-UP BLOCK (LONG1
56800-039CLAMP PAD5
66800-014CLAMP PAD2
7*****1/2 X 2 SHSB2
8*****5/8 X1 SHSB1
9*****1/4 X 1 SHSB1
10*****5/8 X 3-1/2 SHSB1
EFF. S/N: DJ-2726-95 and later

Lock Drill Assembly

Lock Drill Assembly Diagram

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ITEMPART #DESCRIPTIONQTY.
16801-010POINTER1
2******1/4-20 X 3/4 BHCS1
3******1/4-20 JN2
4******3/8-16 X 1-1/4 HHCS2
5******3/8 LW11
612-108THRUST WASHER 8
76801-001LOCK DRILL MOUNT1
813-620SCORING SPUR2
913-613REPLACEMENT KNIFE2
1013-612INSERT CUTTER (COMPLETE)1
119511-100THREADED ROD1
12******3/8-24 X 1/2 SS2
13******3/8-24 X 1/4 SS2
140011-007SUPPORT SHAFT1
1510-768BAND3
166801-0212 HP MOTOR (208V/230V/460V/575V)1
17******1/4-20 X 3/4 HHCS2
18******1/4 LW2
19******5/8” CLAMP COLLAR1
206801-009BACKSET CRANK SUPPORT1
216801-105BACKSET CRANK1
2213-067HANDLE1
23******3/8-16 X 3/4 BHCS3
246801-020BACK PLATE1
25******5/16-24 x 3/4 SHCS4
26******3/8-16 X 3/4 SHCS2
270011-006SLIDE SHAFT2
286801-103BACKSET BRACKET1
29******5/16-18 X 1-1/4 SHCS2
300013-100LOCK DRILL CASTING1
31******3/8-16 HN4
3210-911AUTO SWITCH3
3310-745AIR CYLINDER1
344620-003ALIGNMENT INSERT NUT1
356801-017ALIGNMENT INSERT1
36******1/4 X 1-1/2 ROLL PIN1
370013-004RETAINING COLLAR1
386801-003SUPPORT BAR1
396801-008LOCK DRILL CHUCK1
40******3/4" CLAMP COLLAR1
416801-004BACKSET CASTING1
420011-005BACKSET SHAFT2
43******5/16-18X 1-1/4 HHCS1
44*****5/16-18 JN1
456801-007LOCK DRILL MOUNT1
46******3/8-16 X 1 HHCS2
47******3/8-16 X 1 SHCS2
48******1/4-20 X 1/2 FHCS4
496801-002LOCK DRILL MOUNT1
500012-002CHIP DEFLECTOR PLATE1
5113-686CENTERING DRILL1
52NOR16161CENTER POINT SCREW1
53NOR16168SCORING SPUR SCREW2
54NOR16164RAKER KNIFE SCREW4

Latch Drill Assembly

Latch Drill Assembly Diagram

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ITEMPART # DESCRIPTIONQTY.
16802-112LATCH MOUNTING BRACKET1
26802-032MODIFIED 1 HP MOTOR (208/230/460V)1
 6802-009MODIFIED 1 HP MOTOR (575V)1
36806-017LATCH VACUUM PLATE1
46802-001LATCH DRILL CHUCK1
59072-050KEY1
6*****5/16-24X 1/4 SS2
7*****#10 HN2
8*****#10 LW2
96802-041TOP/BOTTOM PLATE2
106802-113LATCH MOUNTING BRACKET1
11*****3/8-16 X 1 SHCS4
126802-005SLIDE SHAFT2
136802-115MOTOR MOUNT1
146806-018CHIP DEFLECTOR PLATE1
15*****1/4-20 X 3/8 SHCS2
166806-019MOUNTING BLOCK2
17*****3/8 X 1 ROLL PIN4
186806-020LATCH VAC LIP R.H.1
19*****#10-24 X 3/4 SHCS2
204640-006ALIGNING INSERT1
21*****5/16-18X 1 HHCS4
22*****5/16 FW4
23*****5/16 LW4
24*****5/16-18 HN4
254640-005ALIGNING INSERT NUT1
2610-911AUTO SWITCH3
276802-033SIDE PLATE2
28*****3/4- SOLID SHAFT COLLAR2
2910-1015CYLYNDER1
30NOT USEDADAPTER NUT1
31*****1/4-20 X 1 SHCS4
32*****5/16-18X 1 HHCS8
33*****5/16 LW8
34*****5/16 FW8
356806-021LATCH VAC LIP L.H.1
36*****3/8-16 X 1-1/4 SHCS4
37*****3/8 FW4
3810-769SMC BAND3
39NOT USEDSPACER1

Faceplate Stop Assembly

Faceplate Stop Assembly Diagram

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ITEMPART NO.DESCRIPTIONQTY
16801-003LOCK DRILL SUPPORT BAR1
26801-110CYLINDER MOUNT1
310-755BRACKET2
4* * * * *10-24 X 3/8 BHCS4
510-754REGULATOR2
610-732GAUGE1
710-747CYLINDER1
8* * * * *5/16 -24 x 3/4 SHCS4
9* * * * *1/2-20 JN1
106801-006INDEXING CONE1
116801-016CONE CYLINDER MOUNTING BRACKET1
12* * * * *3/8-16 x3/4 HHCS2
13* * * * *3/8 LW2
14* * * * *3/8 FW2
15* * * * *1/4-20 X 1 HHCS2
16* * * * *1/4 LW2
17* * * * *1/4 FW2

Faceplate Router Assembly

Faceplate Router Assembly Diagram

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ITEMPART #DESCRIPTIONQTY
16802-022STANDARD TEMPLATE HOLDER1
26802-0233-1/2 DEGREE TEMPLATE HOLDER1
3VARIESTEMPLATE1
46802-024TEMPLATE WEDGE1
5*****3/8-16 x 3/4 SHCS2
66802-108MOUNTING BRACKET1
7*****3/8 FW9
8*****3/8 LW8
9*****3/8-16 JN6
10*****3/8 SPERICAL WASHER ASSEMBLY2
1112-553BEARING 5/8 DIA. SHAFTING1
1212-721BEARING2
1312-558RETAINING RING4
14*****1/4-20 X 3/4 SHCS7
156802-026HINGE PLATE1
16*****1/4-20 X 1 SHCS2
176802-037BEARING BLOCK1
1810-742CYLINDER1
19*****10-32 X 1-3/4 SHCS4
2012-096BEARING2
216802-027BEARING BLOCK7
22*****10-24 X 3/4 SHCS2
2311-543LIMIT SWITCH1
2411-856ITW SWITCH1
256802-029KNOB1
2613-030TEMPLATE GUIDE1
27*****1/4-20 X 3/4 FHCS4
289511-312THREADED ROD2
296802-111VACUUM COLLECTOR1
30*****10-24 X 1 EYE BOLT1
31*****10-24 X 1 SHCS1
326802-114CONTROL WELDMENT1
336802-040FPR CASTING1
3415-174ROUTER MOTOR1
356802-036ECCENTRIC LEVER1
36*****1/8 X 3/4 ROLL PIN1
37*****1/4-20 HN1
386802-0283/4 SHAFT1
3922-015SPRING1
40*****3/8-16 x 1 SHCS5
41*****3/8-16 x 1-1/4 SHCS1
4213-029TEMPLATE GUIDE NUT1
43*****1/2 CLAMP COLLAR1
4412-722O-RING4
4513-1022CORD SET1

Main Bar & Index Bar Assembly

Main Bar & Index Bar Assembly Diagram

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ITEM NO.PART NUMBER DESCRIPTIONQTY.
16805-127Main Bar1
26805-016Index Bar1
36805-072Jamb Lift Mount2
46805-010Jamb Link2
512-386Cam Follower2
66805-044Lift Lock Mount1
76805-086Clamp Button1
810-748Cylinder1
910-749Cylinder1
1010-752Foot Bracket2
1110-751Rod Clevis2
126805-011Jamb Lift Link2
1313-583Clamp1
14 6805-051Index Lock Pin1
156805-073Index Lock1
166800-714Dead Bolt Stop Assembly2
176805-019Index Block (Red)3
186805-020Index Block (Yellow)3
196805-017Sub Index Block (Pinned)3
200191-003Main Bar Wear Strip1
216805-021Door Stop2
226805-104Left Stop Block1
236805-103Stop Block (Right)1
246805-105Jamb Stop Turret2
259511-2253/8-16 x 2-1/4" Redithread4
266805-033Jamb Stop Button4
2710-1251Pneumadyne Valve1

Door & Jamb Stop Assembly

Door & Jamb Stop Assembly Diagram

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ITEMPART NO.DESCRIPTIONQTY
1* * * * *5/8" CLAMP COLLAR2
29541-062GROUND SPRING WASHER1
36805-105JAMB STOP TURRET1
4* * * * *3/8-16 JN4
59511-225REDI THREAD2
66805-033JAMB STOP BUTTON2
722-043SPRING1
8* * * * *1/4 -20 x 1 FHCS1
9* * * * *1/4 -20 JN1
106805-021DOOR STOP1
11* * * * *1/4 -20 x 1/4 SS3
126805-120LEFT STOP BLOCK (SHOWN)1
136805-119RIGHT STOP BLOCK (NOT SHOWN)1
14* * * * *DOWEL 3/8 X 3/4"1
156805-118CONCENTRIC TURRET (NOT SHOWN)1
166805-054ECCENTRIC STOP BUTTON (NOT SHOWN)2

Jamb Rack & Clamp Assembly

Jamb Rack & Clamp Assembly Diagram

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ITEMPART NO.DESCRIPTIONQTY.
16805-002JAMB LIFTER4
2* * * * *1/4 -20 x 1/2 SHCS8
36805-048JAMB T BAR1
46805-009JAMB LIFT MOUNT2
56805-100JAMB LINK UPPER2
6* * * * *3/8 -16 x 1/2 SHSB2
712-5371/2" FEMALE LH THREAD ROD END2
8* * * * *5/16-18 X 3/4 SHCS8
96805-024JAMB LINK LOW2
10* * * * *1/2 -20 JN2
1112-0841/2 FEMALE ROD END2
12* * * * *1/2 LW4
13* * * * *1/2 -13 x 1-1/2 HHCS2
146805-108JAMB CLAMP ARM INFEED END1
 6805-102JAMB CLAMP ARM OUTFEED END1
15* * * * *5/16 -18 x 1 -1/2 FHCS2
169011-043SPACER2
1712-0825/16" FEMALE ROD END2
1810-750CYLINDER2
196805-034MODIFIED SHOULDER BOLT2
206805-025JAMB CLAMP PAD2
21* * * * *1/4 x 3/4 DOWEL PIN2
226805-014CYL. MOUNT BLOCK2
23* * * * *5/16 -18 HN2
24* * * * *5/16 LW2
25* * * * *1/4-20X 1-1/2 FHCS4
26* * * * *1/2" SOLID SHAFT COLLAR2
276805-029PIVOT BLOCK2
28* * * * *1/2" I.D. SHORTENING SHIM X .0324
296805-116JAMB LIFTER WELDMENT4
30* * * * *1/4 -20 x 1/2 BHCS8
316805-028CAM GUIDE2
32* * * * *1/4 -20 x 3/4 FHCS4
33* * * * *1/4-20 X 3/4 SHCS4
34* * * * *1/4 LW4
35* * * * *1/4 HN4
366805-050JACKING BOLT16

Butt Router Front

Butt Router Front Diagram

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ITEMPART NO.DESCRIPTIONQTY.
16809-010HANDLE BRACKET2
210-219PUSH BUTTON VALVE1
3* * * * *# 10 -24 x 1 SHCS4
410-262MJTV-4 AIR VALVE1
5* * * * *# 10-24 x 3/4 BHCS1
6* * * * *# 10-24 x 3/4 FHCS2
76809-006INDEX DOG1
80039-005CHIP SHIELD1
910-620CYLINDER1
10* * * * *# 10-24 x 5/8 FHCS2
11* * * * *# 10 FW4
12* * * * *# 10-24 HN4
136809-023CHIP BREAKER1
14* * * * *# 10-24 x 3/8 FHCS4
156809-029PIVOT RETAINER1
166809-028CLAMP PIVOT PLATE1
176809-008CLAMP PLATE1
186809-005SLIDE ROD2
19* * * * *3/8 -24 x 3/4 BHCS1
206809-051SPRING STEEL1
216809-052RUBBER MATTING1
226809-025REFERENCE BAR SPACER2
23* * * * *# 10-24 x 3/8 BHCS1
240003-002ANGLE BRACKET1
256809-024CLAMP BAR SPACER2
266809-032OFFSET CLAMP BAR1
27* * * * *# 10 -32 x 2 SHCS2
28* * * * *1/4 -20 x 3/4 SHCS2
296809-012REFERENCE BAR2
30* * * * *5/16 -18 x 3/4 SHCS4
31* * * * *3/8 -16 x 3/4 SHCS4
3210-681AIR VALVE1
33* * * * *1/4 -20 x 1/4 SS2
346809-009BUTT ROUTER HANDLE1
35* * * * *10-24 X 3/4 SHCS2
36* * * * *#10 LW 1
376809-007BUTT ROUTER FRONT PLATE1

Butt Router Assembly - Center

Butt Router Assembly - Center Diagram

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ITEM NO."PART NUMBER"DESCRIPTIONQTY.
113-1022Router Cord1
215-174Router Motor1
36809-075Router Casting1
46809-074BR Vac Casting For DW6161
56053-001Yoke Casting1
60002-003Turret Stop Catch1
70006-004Nylatron Spool Bushing2
80002-006Slide Rod2
90001-0041/2 Nylatron Spool Bushing1
106033-001Spool Carrier1
110007-101Butt Router Turret1
126809-076Base Plate1
136809-034Flat Jamb Dog1
146809-050Flat Jamb Guide Plate1
156053-100Slide Casting1
160005-002Stop Tab6
176033-100Main Bearing Block1
186055-003Stop Support2
1913-1021Handle2
206807-126Handle Bracket1
216809-027Modified 2" Ferrule1
2213-6782" Dia Vacuum Hose x 12'1
236809-030Modified ABS Elbow1
246035-004Vacuum Collector 5/8" R.1
256035-005Vacuum Collector 1/4"R.1

Butt Router - Rear

Butt Router - Rear Diagram

Click To Zoom Image

ITEMPART NO.DESCRIPTIONQTY.
113-597KNOB2
2* * * * * # 10 -24 x 3/4 SHCS4
36809-038PIVOT BLOCK LOCK PLATE2
46809-103STOP CATCH1
522-045SPRING1
6* * * * * 1/4 x 1/2 SHSB1
7* * * * * 1/4 -20 x 1 BHCS1
8* * * * * 1/4 -20 HN5
96809-013PIVOT BLOCK ADJUSTER2
106809-039ALUMINUM CARRIAGE1
11* * * * * 1/4 FW12
12* * * * * 1/4 LW2
13* * * * * 1/4 -20 X 3/4 SHCS4
140039-002FELT WHEEL (1 -3/4" DIA.)2
15* * * * * 1/4-20 X 1-1/2 HHCS2
1612-017BEARING6
1712-559INTERNAL SNAP RING3
18* * * * * 3/8-16 X 1-1/2 SHCS3
196809-049TRAM ROLLER3
206809-045TRAM ROLLER SPACER3
21* * * * * 3/8 FW6
22* * * * * 3/8 LW3
23* * * * * 3/8-16 HN3
246809-047BEARING MOUNT BLOCK2
259011-038BEARING SPACER3
27* * * * * 3/8-16X 1 BHCS3
28* * * * * 1/4-20 3/4 SHCS6
295079-006COVER1
30* * * * * 3/8-16 X 3/4 HHCS2
31* * * * * 3/8 LW2
326809-055PIVOT LOCK PIN2
336809-106PIVOT BEARING ASSEMBLY2
346809-046PIVOT BLOCK2
356809-005SLIDE ROD2
36* * * * * 6-32 HN3
37* * * * * #6 LW3
3810-582CYLINDER1
396809-042MOUNTING BRACKET1
406809-048BEARING MOUNT BLOCK1
416809-040OUTLET BOX1
42* * * * * 10-24 X 1/2 SHCS2
4311-010CLIP1
44* * * * * 6-32 X 1/2 BHCS5
4511-009MERCURY SWITCH1
466809-108PIVOT BAR ASSEMBLY1
47* * * * * # 10-32 x 3/8 SHCS1
4811-111RECEPTACLE1
49* * * * * 1/4 x 1/2 SHSB1
5022-045SPRING1
516809-062CYLINDER MOUNT1
52* * * * *#6-32 x 1/2 FHCS2

Width Index - Infeed

Width Index - Infeed Diagram

Click To Zoom Image

ITEMPART NO.DESCRIPTIONQTY.
16804-002WIDTH INDEX POST (LEFT)1
2* * * * *3/8 -16 X 1-1/2 SHCS7
36804-003WIDTH INDEX POST MOUNTING BRACKET2
4* * * * *3/8 -16 x 1 SHCS13
5* * * * *3/8 LW2
6* * * * *3/8 -16 HN2
76804-005WIDTH INDEX SPACER1
86804-104WIDTH INDEX GEAR RACK1
96804-100WIDTH INDEX GUIDE1
106804-108IDLER GEAR ASSY.1
116804-015IDLER SPACER1
126807-019WIDTH INDEX GUARD1
13* * * * *1/4 -20 x 1/2 SHCS2
146804-107WIDTH INDEX CARRIAGE1
156804-101BUSHED PLATE2
16* * * * *1" SPLIT SHAFT COLLAR3
17* * * * *3/8 -16 x 3/4 HHCS2
18* * * * *3/8 FW2
198030-001SPUR GEAR1
209073-1001/4 x 1/4 x 1 KEY1
216804-102WIDTH INDEX TORQUE TUBE1
22* * * * *3/8 -16 HN2
23* * * * *3/8-16 X 3/4 SHCS2
246804-017POST WEAR STRIP (REPLACEMENT STRIP ONLY)1
256804-020GUIDE WEAR STRIP1

Width Index - Outfeed

Width Index - Outfeed Diagram

Click To Zoom Image

ITEMPART NO.DESCRIPTIONQTY.
16804-001WIDTH INDEX POST (RIGHT)1
2* * * * *3/8 -16 x 1-1/2 SHCS7
36804-005WIDTH INDEX SPACER1
46804-104WIDTH INDEX GEAR RACK1
56804-102WIDTH INDEX TORQUE TUBE1
66804-106WIDTH INDEX CARRIAGE1
7* * * * *5/16 -18 x 1-1/2 SHCS1
8* * * * *5/16 -18 JN1
9* * * * *3/8 -16 x 3/4 SHCS4
10* * * * *3/8" FW2
11* * * * *3/8 -16 HN2
126804-110BUSHED PLATE1
13* * * * *1" SPLIT SHAFT COLLAR3
14* * * * *1/4 -20 x 1/2 SHCS2
156804-101BUSHED PLATE1
16* * * * *3/8 -16 x 1 SHCS13
176804-015IDLER SPACER1
186804-108IDLER GEAR ASSY.1
198030-001SPUR GEAR1
209073-100KEY1
216807-019WIDTH INDEX GUARD1
226804-100WIDTH INDEX GUIDE1
236804-003WIDTH INDEX POST MOUNTING BRACKET2
24* * * * *3/8 HN2
25* * * * *3/8 LW2
266804-017POST WEAR STRIP (REPLACMENT STRIP ONLY)1
276804-020GUIDE WEAR STRIP (REPLACMENT STRIP ONLY)

Width Index Motor Assembly

Width Index Motor Assembly Diagram

Click To Zoom Image

ITEMPART NO.DESCRIPTIONQTY.
1* * * * *5/16-18 X 1/2 SHCS8
2* * * * *5/16-18 X 1 SHCS8
36804-103MOTOR MOUNT (TOP & BOTTOM)2
46804-004MOTOR SPACER1
515-133ANGLE SPEED REDUCER1
6* * * * *5/16-18 X 3/4 HHCS4
715-134RATIO MULTIPLIER1
8* * * * *1/4-20 X 3/4 HHCS4
9* * * * *1/4 LW4
1015-154MOTOR1
1112-536COUPLER1
129073-100KEY1

Width Index Sensors & Scales

Width Index Sensors & Scales Diagram

Click To Zoom Image

ITEMPART NO.DESCRIPTIONQTY.
1* * * * *1/4 -20 HN3
2* * * * *1/4 LW2
313-045DOOR STOP2
4* * * * *1/4 -20 x 1 FHCS2
56805-114TRAM RAIL WELDMENT1
 6805-115EXTENDED TRAM RAIL1
6* * * * *# 6 -32 x 1 -1/42
7* * * * *5/16 -18 HN7
8* * * * *5/16 LW7
9* * * * *# 10 -24 x 1/2 BHCS8
10* * * * *# 10 LW6
11* * * * *# 10 -24 HN3
126804-022WIDTH INDEX SENSOR TARGET1
136804-009WIDTH INDEX SCALE1
1413-588OREGON RULE1
156804-023SENSOR TARGET1
166807-113HARDWARE TRAY1
17* * * * *5/16 -18 x 2 FHCS7
18* * * * *# 10 -24 x 3/4 SHCS1
19* * * * *# 10 FW2
206804-008POINTER1
2111-691BANNER PHOTO EYE 1
2211-692BANNER PHOTO EYE1
23* * * * *# 6 -32 HN2
248091-001UNDERCUT SCALE1
256804-111SENSOR MOUNT1
26* * * * *1/4 FW1
2722-043SPRING1
2813-594KNOB1
29* * * * *# 10 x 3/4 SHSB1
306801-010BACKSET/UNDERCUT POINTER1
31* * * * *1/4 -20 x 3/4 SHCS1
326804-019PHOTO EYE LENS2

Sizer & Powerfeed Guard

Sizer & Powerfeed Guard Diagram

Click To Zoom Image

ITEM NO.PART NUMBER DESCRIPTIONQTY.
16807-026Guard Ramp1
213-584Clamp1
36807-110Clamp Mount1
46809-093Sizer Guard Wear Strip1
56807-102Cover Hinge1
66807-011Lexan Window1
711-1782Littlefuse Fuseholder1
86808-022Control Panel1
911-7221
1025-SMG V2_0Programmed PLC1
1111-746Buzzer1
1213-1009Pull Handle. 114-20. 1.75"x10"2
136807-128Sizer Guard1
1411-220Din Rail1
156810-009Spacer1

Drill Guard Assembly

Drill Guard Assembly Diagram

Click To Zoom Image

ITEMPART #DESCRIPTIONQTY
1*****5/16-18 x 3/4 SHCS6
26807-112DRILL COVER1
3*****10-24 X 1/2 BHCS2
4*****1/4-20 X 1/2 SHCS2
5*****#10 FW2
6*****#10 LW2
7*****10-24 HN2
86807-052WINDOW1
96807-053GUARD GUIDE1
10*****3/4" CLAMP COLLAR4
110170-100ROLLER (SHORT)2
126807-054ROLLER SPACER4
130037-002ROLLER AXLE (SHORT)2
14*****5/8 FW4
15*****5/8 LW4
16*****5/8 -11 HN4
176807-103SHORT COVER HINGE1
18*****7/16 -14 HN4
19*****7/16 -14 x 2 HHCS2
206807-104COVER HINGE BASE1
21*****1/4 -20 x 1 -1/4 SHCS2
22*****3/8 LW5
23*****3/8 -16 x 3/4 HHCS2
240036-004WEDGE CLAMP1
25*****# 8 -32 x 1/2 BHCS2
260010-011BACKSET SCALE1
27*****3/8 -16 x 3 -3/4 HHCS3
286807-026GUARD RAMP1
2913-584CLAMP1
30*****#8 -32 x 1/2 SHCS2
31*****5/16" LW11
32*****5/16-18 X 3/4 HHCS2
330058-005NYLON FLANGE2
340170-101ROLLER LONG2
350037-008ROLLER AXLE (LONG)2
366807-035ROLLER SUPPORT5
37*****5/16 -18 HN10
38*****5/16 -18 x 1 -1/2 SHCS10
39*****3/8 -16 HN5
40*****3/8 -16 x 1 -1/2 SHCS5
41*****# 10-24 x 3/8 SHCS4
4211-1570FOOT SWITCH2
436808-024FOOT PEDAL PLATE1
449013-300ROUND SPACER3
45*****5/16 -18 x 1/2 SHCS2
46*****1/4 -20 x 1/2 SHCS4
476807-110CLAMP MOUNT1

T-Track Assembly

T-Track Assembly Diagram

Click To Zoom Image

ITEMPART #DESCRIPTIONQTY.
16807-012BELT GUARD1
2*****1/4 FW7
3*****1/4 LW7
4*****1/4-20 X 3/4 SHCS7
5*****#10-24 X 3/4 SHCS12
6*****#10 LW12
7*****#10 HN12
86807-021LONG T TRACK7
96807-020SHORT T-TRACK1
1013-079HANGER ASSEMBLY4
1113-631CHAINS 5"1
126807-115T TRACK SUPPORT2
13*****1/4-20X 1/2 SHCS6
14*****1/4-20 HN6
15*****3/8-16 X 3/4 SHCS4
1610-410TOOL BALANCER WITH HANGER2
1710-502INLINE SCREWDRIVER1
1813-044BIT HOLDER1
1913-047APEX PHILLIPS BIT TIP1
2013-631CHAIN 10"1
2110-504PRE-DRILL1
2213-039SELF CENTERING BIT 1
2313-3099/64" REPLACEMENT BIT 1
2410-703FLEX HOSE ASSEMBLY2
2511-255HOSE CLAMP2
2613-6782” VACUUM HOSE1
2711-2544" HOSE CLAMP2
2811-2534" VACUUM HOSE x 91
296806-103VACUUM REDUCER1
306806-107VACUUM BOX1
31*****5/16-18 x 3/4" BHCS2
32*****5/16 LW2
33*****5/16-18 HN2
346807-113HARDWARE TRAY1
3522-0221/2 SPRING 1
36*****3/8" SOLID SHAFT COLLAR1

Rear Infeed End

Rear Infeed End Diagram

Click To Zoom Image

ITEMPART #DESCRIPTIONQTY
111-727CLOSURE PLATE1
26810-015ELECTRIC WIREWAY1
39013-300ROUND SPACER1
4*****1/4 -20 x 3-1/2 HHCS1
5*****1/4 FW9
6*****1/4 LW10
7*****1/4 -20 HN9
86810-004ELECTRIC WIREWAY1
9*****#10 -24 x 3/4 SHCS4
1011-543LIMIT SWITCH2
1111-726WIREWAY1
129017-200SPACER4
13*****1/4 -20 x 2 -3/4 HHCS4
146810-013ELECTRIC BOX1
156807-024VACUUM CAP1
16*****1/4 -20 x 3/4 SHCS4
178090-001ELECTRICAL REQUIREMENT PLATE1
18*****1/8 RIVET4
1911-783RECEPTACLE (230V)1
20*****#10 -24 x 1/2 BHCS5
21*****#10 LW5
22*****#10 -24 HN5
236807-063VALVE BRACKET1
24*****1/4-20 x 1/2 HHCS3
25*****DIN RAIL x 4-1/21
2610-762MANIFOLD (DOMESTIC ONLY)1
2610-680MANIFOLD (CANADA ONLY)1
2710-760SOLENOID VALVE (DOMESTIC ONLY)5
2710-738SOLENOID VALVE (CANADA ONLY)1
2810-761WIRE CONNECTOR5
29*****1/4-20 x 1/2 BHCS3
309017-400SPACER (CANADA ONLY)3
316807-061VALVE COVER (CANADA ONLY)1
32*****#8 -32 x 3/8 BHCS7
33*****#8-32 HN7
34*****#8 LW7
3511-111RECEPTACLE2
36*****#6-32 x 3/8 SHCS2
37*****#6-32 HN2
38*****#6 FW4
39*****#6 LW2
4011-318TERMINAL7
4111-319END CAP1
4211-783BRYANT RECEPTACLE (460V)
436810-020ELECTRICAL ENCLOSURE WINDOW1
44******10-32 x 1/2" BHCS4
45******#10 FW4
46******#10 LW4
47******10-32 HN4

Rear Outfeed End

Rear Outfeed End Diagram

Click To Zoom Image

ITEMPART #DESCRIPTIONQTY
16807-109HOSE ADAPTOR1
2*****1/4 -20 x 3/4 SHCS4
3*****1/4 -20 x 3/4 HHCS2
4*****1/4 LW2
5*****1/4 -20 HN2
613-6694" VACUUM HOSE x 14-1/2"1
713-5823 x 4 CLOSET FLANGE FLUSH FIT1
811-254HOSE CLAMP2
9*****1/4 -20 x 3/4 BHCS2
106806-102LATCH DRILL VACUUM COVER1
1111-116FERRULE1
1211-255HOSE CLAMP2
13*****# 8 -32 x 1/2 BHCS2
1413-6682-1/2" VACUUM HOSE x 14-1/2"1
156810-016TRANSFORMER MOUNT1
1611-806TRANSFORMER2

Filter Regulator Unit

Filter Regulator Unit Diagram

Click To Zoom Image

ITEMPART #DESCRIPTIONQTY.
110-1072Lock Out Valve1
210-1075Connector with Foot3
310-1071Filter/Regulator1
410-1070Filter Unit1
510-1074Connector2
610-765Check Valve1
721-132Connector 1/8P x 1/4T1
810-781Quick Exhaust Valve1
921-1251/8" Muffler1
1021-039Nipple 1/8P x 1/4P1
1110-1073Lubricator1
1221-122Elbow 3/8P x 3/8T1
1310-1076Tee Fitting1
1421-155Tee 1/4P x 1/4T1
1510-1106Coalescing Filter Element1
1610-734Particulate Filter Element1

Operator Control Panel

Operator Control Panel Diagram

Click To Zoom Image

ITEMPART #DESCRIPTIONQTY
111-1782Littelfuse Fuse Holder1
26808-022Control Panel1
311-16992
411-1694Spring Return Switch2
511-1558E-Stop1
611-1575Switch2
711-1700Emergency Stop Plate1
811-1693Key Switch1
911-1567 Latch8
1011-1566Contact Block, NO8
1111-1560Con. Blk, NC8
1211-1655Amphenol Female Socket1
1311-1651Amphenol Socket2
1411-1649Amphenol Female Socket1
156810-0631
1611-1658Aphenol Male Socket1
1711-1647Amphenol Circuit Conduit Adapter1
1811-1653Amphenol Circuit Conduit Adapter1
1911-1650Amphenol Male Socket1
2111-1648Amphenol Circuit Backshell Socket2
2211-1652Amphenol Gasket2
2311-1448Fuse1

Main Electrical Panel

Main Electrical Panel Diagram

Click To Zoom Image

ITEMPART #DESCRIPTIONQTY.
16810-061Panel1
211-220Din Rail 8 inch1
311-960Terminal Anchor4
411-1520Fuse, 3 Amp2
511-1426Fuse Holder2
611-990Contactor1
711-220Din Rail 9 inch1
811-887Terminal Block, 1CT2
911-797Breaker 32AMP1
1011-402Ground Bar1
1111-1761Auxiliary, Contactor1
1211-989Contactor1
1311-864Disconnect Actuator1
1410-386Pressure Sensor1
1511-1157Overload1
1611-798Breaker, 30 AMP1
1711-865Extension Module2
1811-935Disconnect Switch1

Auxiliary Electrical Panel

Auxiliary Electrical Panel Diagram

Click To Zoom Image

ITEMPART #DESCRIPTIONQTY.
110-1278MAC Valve5
210-1277Manifold1
311-300Relay1
46810-062Panel1
511-220Din Rail 15 inch1
611-960Terminal Anchor2
711-877Terminal Block13
811-888Terminal Block Barrier1
911-1644Terminal Block Barrier1
1011-887Terminal Block, 1Ct3
1111-79020A Breaker3
1211-79110A Breaker1
1311-991Contactor1
1411-992Contactor2
1511-1701Contactor1
1625-015Drive1
1711-1643Terminal Block5
1811-649ITE Ground Bar1
1911-1438Cycle Counter1
2011-1813Overload2
2111-1812Overload1

Electrical 1

Electrical 1 Diagram

Click To Zoom Image

ITEMPART #DESCRIPTIONQTY.
111-9356 POLE SWITCH1
211-864HANDLE ASSEMBLY1
311-865EXTENSION MODULE1
411-1155MOTOR OVERLOAD2
511-1156MOTOR OVERLOAD1
611-1124MOTOR OVERLOAD2
711-1426FUSE HOLDER2
811-989CONTACTOR1
911-991CONTACTOR3
1011-992CONTACTOR3
1211-990CONTACTOR1
1311-1694SELECTOR SPRING CENTER1
1411-1693SELECTOR KEY LOCK1
1511-1701CONTACTOR1
1711-1560CONTACT BLOCK6
1811-1558E-STOP BUTTON1
1911-1699START/STOP OPERATOR2
2011-1575SELECTOR OPERATOR6
2111-1566NO CONTACT BLOCK14
2211-1677CONNECTOR1
2311-1111RECEPTACLE3
2415-174ROUTER MOTOR3
2513-1022ROUTER CORD3
2611-300CRYDOM 25 AMP RELAY1
2725-015SPEED CONTROLPROGRAMMED1
2811-402GB GROUND BLOCK3
2911-790CIRCUIT BREAKER3
3011-797CIRCUIT BREAKER (208V - 230V)1
3111-791CIRCUIT BREAKER1
3211-798CIRCUIT BREAKER1
3311-803CIRCUIT BREAKER (460V)1
3411-753TRANSFORMER (460V)1
3511-794ITW SWITCH1
3625-017PROGRAMMED EPROM2
3711-543LIMIT SWITCH3
3811-1570FOOT SWITCH2
3915-015CONTROLLER1
4011-689I/O1
4111-690CABLE1
4211-691BANNER PHOTO EYE1
4311-692BANNER PHOTO EYE1
4411-722SPEED CONTROL1
11-7953A FUSE1
11-4595A FUSE1
4511-746BUZZER1
4610-911SWITCH6
4711-009MERCURY SWITCH2
4815-1475HP/360ORPM MOTOR1
4915-1461 HP/1 80ORPM MOTOR1
506802-0321HP/1800RPM MOTOR (MODIFIED)1
516801-0212HP/3600RPM MOTOR (MODIFIED)1
5215-136MOTOR2
5315-154MOTOR1
5411-1656PLUG1
5511-1657CONNECTOR1
5711-1567PUSHBUTTON BASE3
5811-1646SWITCH BOOT1
5911-649GB GROUND BLOCK1
6011-1716AUX CONTACT BLOCK1
6110-1193MAC 431

Electrical 2

Electrical 2 Diagram

Click To Zoom Image

New Powerfeed Kick Out

New Powerfeed Kick Out Diagram

Click To Zoom Image

ITEMPART #DESCRIPTIONQTY
16803-119HINGE PLATE LH1
26803-120HINGE PLATE RH1
310-1188ROD CLEVIS2
410-1189CYLINDER2
510-1190PIVOT BRACKET2

New Powerfeed Kick Out 2

New Powerfeed Kick Out 2 Diagram

Click To Zoom Image

ITEMPART NO.DESCRIPTIONQTY
110-1191MAC VALVE1
210-1192WATTS REGULATOR1
310-1193WATTS REGULATOR1

Infeed Wear Strip Assembly

Infeed Wear Strip Assembly Diagram

Click To Zoom Image

ITEM NO.PART NUMBERDESCRIPTIONQTY
10057-011Teflon Wearstrip1
26803-006Wear Strip Spacer1
36803-029Outfeed Bed1
44666-100Lifting Bracket1
56803-005Wear Strip Bar1

Roller Assembly

Roller Assembly Diagram

Click To Zoom Image

ITEMPART NODESCRIPTIONQTY
16807-003ROLLER FLANGE1
26807-004ROLLER1
36807-129ROLLER MOUNT1
413-1152BALL PLUNGER1
5*****3/8-16 JAM NUT1
6*****Ø 1/4" X 2-1/2 DOWEL PIN1
7*****1/4-20 X 3/4 SET SCREW1

How To Documentation

Changing the Magnum Butt Router from Flat to 3-1/2º

Cutterhead Blade Replacement

Magnum Maintenance Checklist

Setup the Quick Change Reference Bar

Install a 2nd Butt Router

Changing Hinge Mortise Radius

Brass Air Fitting Part Numbers List with Photos

One Touch Air Fitting Part Numbers List with Photos

How to Videos

Air & Electrical
Set the Width Index
Set the Undercut
Set Door & Jamb Stops
Set Hinge Spacing
Cutter Head Blade Replacement
Adjusting the Clutch of the Inline Screwdriver